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Materials

The purpose of this list of materials and manufactures is to meet NTI customers broad range of material requirements. The manufacturers listed below are the leading and most recognized manufactures in the world. Whatever your application requirements are, we can provide standard materials(listed below)and also custom materials are also available.

Stellite Coatings  

Product Tpye Nominal Composition Hardness Rc
CoBase-Stellite    
1 30Cr 12W 2.4C 52
6 27Cr 4W 1C 40
12 29Cr 8W 1.3C 43
21 28Cr 5Mo 0.2C 28
157 28Cr 2.4B 4W 1.6C 52
NiBase-Deloro    
22 1Cr 1.5B 2.8Si .2C 22
40 7.5Cr 1.7B 3.5Si .3C 40
50 11Cr 2.4B 4Si .4C 50
55 13Cr 2.7B 4.2Si .5C 55
60 15Cr 3.1B 4.3Si ..6C 60
75 16Cr 2.8Mo 3.4B 4.4Si .7C N/A
CoBase-Tribaloy    
T-400 8.5Cr 26Mo 2.6Si 52
T-800 17Cr 28Mo 3.4Si 55
T-900 18Cr 23Mo 3Si 20Ni 53
FeBase-Tristelle    
1 30Cr 12Co 4.9Si 1C 38
2 30Cr 12Co 4.9Si 2C 45
3 30Cr 12Co 4.9Si 3C 50
NiBase-Nistelle    
600 21Cr 3Cb .3Fe .1C N/A
625 21Cr 9Mo 4Cb .1C N/A
C 16.5Cr 17Mo 4.5W .1C N/A
718 20Cr 17Fe 3Mo 5W .08C N/A
B 28Mo .1C N/A
C-276 15Cr 16Mo 3.5W .08C N/A
Ni/CoBase-Carbide    
JK-112 WC-12Co 960-1150 DPH
JK-117 WC-17Co 960-1240 DPH
JK-135 75Cr C 25Ni Cr 610-900 DPH
JK-9153 Ni Cr B Si-WC 800-900 DPH
JK-120 10Co 4Cr-WC 820-1020 DPH

Stellite®, Nistelle®, Tribaloy®, Tristelle® and Deloro® are registered trademarks of Deloro Stellite Company, Inc.                                       

Anval Powders

Stainless Steel Powers
410
420
431
440C
446
2205
329
304L
304
347
316L
724L
316
316H
317L
725LN
317
309S
310S
314
330
904L
254SMO
286
20
928L
NiBase Alloys
C-22
C-276
625
718

Anval® is a reisgered trademark of Anval Corporation.

Wall Colmonoy Alloys

Fuse Coatings    
Nickel Alloys with Chromium Boride Nominal Composition Hardness Rc
6 C 0.70 Cr14.3 B 3.0Si 4.25 Fe 4.0 Ni Bal
56 C 0.60 Cr 13.1 B 2.6Si 3.8 Fe 4.4 Ni Bal 50-55
5 C 0.45 Cr 13.8 B 2.1Si 3.3 Fe 4.8 Ni Bal 45-50
4 C 0.40 Cr 10.0 B 2.1
Si 2.4 Fe 2.8 Ni Bal 		35-40
with Chromium Carbide    
69SC C 0.55 Cr 16.5 B 3.6
Si 4.8 Fe 3.0 Cu 2.1
Mo 3.5 Ni Bal 		58-63
62SA C 0.60 Cr 15.0 B 2.9
Si 4.80 Fe 4.0 Ni Bal 		56-61
52SA C 0.55 Cr 12.3 B 2.2
Si 3.7 Fe 3.8 Ni Bal 		45-50
42SA C 0.15 Cr 4.0 B 1.15 Si 2.8 Fe 0.10 Mo 3.0 Ni Bal 35-40
88 C 0.80 Cr 15.0 B 3.0
Si 4.0 Fe 3.5 W 17.3 Ni Bal		 59-64
84 C 1.15 Cr 29.0 B 1.4
Si 2.4 Fe 2.0 W 7.5 Ni Bal		 40-45
72 C 0.70 Cr 13.0 B 2.9
Si 3.8 Fe 4.0 W 7.5 Ni Bal		 57-62
22 C 0.02 Cr 0.08 B 1.5
Si 3.4 Fe 0.12 Ni Bal 		28-33
23A & 24 C 0.02 Cr 0.08 B 1.5Si 2.5 Fe 0.12 Ni Bal 16-23
Nickel Alloy with Tungsten Carbide
    
75 C 1.90 Cr 9.30 B 2.0 W 29.50
Si 2.8 Fe 2.60 Co 4.2 Ni Bal		 58-63
635 C 2.3 Cr 8.2 B 1.9 W 30.8
Si 3.1 Fe 2.4 Co 2.1 Ni Bal 		58-63
705 C 2.20 Cr 7.00 B 1.50 W 48.20
Si 1.90 Fe 2.20 Co 0.10 Ni Bal		 58-63
730 C 2.4 Cr 8.6 B 1.9 W 38.9
Si 2.5 Fe 2.8 Co 2.4 Ni Bal		 58-63
750 C 2.05 Cr 8.45 B 1.95 W 37.30
Si 2.34 Fe 2.60 Co 4.20 Ni Bal		 58-63
Cobalt Alloys    
40 C 0.60 Cr 16.2 B 2.0 Ni 23.5
Si 1.9 Fe 1.3 W 7.6 Co Bal		 41-46
50 C 0.80 Cr 19.0 B 3.4 Ni 18.0
Si 2.75 Fe 1.0 W 10.0 Co Bal 		56-61
55 C 2.30 Cr 12.35 B 2.30 Ni 9.00
Si 1.75 Fe 0.65 W 35.40 Co Bal		 58-min

Wall Colomony are regisered of Trademarks (or suppliers) of: (I) Farrel Machinery Group (2) General
Electric Co., U.S.A. (3) Inco Alloys International, Inc. (4) Driver-
Harris Co., Inc. (5) Hoskins Manufacturing Co. (6) Celite Corporation

Sulzer Metco Materials

ABRADABLES AND PLASTICS

Powder Type

Product

Nominal Particle Size and/or Comparable Specification

Typical Properties and Applications
Al 8Si 23Graphite

Clad

 Metco 310NS -125 +5 µm (-120 mesh +5 µm)
Allison EMS56764
Allied Signal FP5045 Type XXIV
MSRR 9507/30		  
Al 7Si 26Graphite

Clad

 Metco 311NS -180 +7.8 µm (-80 mesh +7.8 µm)
Allison EMS56765

Used to spray abradable coatings for the compressor section of jet engines
Al 5.5Si 45.5Graphite

Clad

 Metco 313NS -150 +7.8 µm (-100 mesh +7.8 µm)
CPW 555
MSRR 9507/44		 Al-Si Graphite abradables have a temperature operating range of 315-425C (600 - 800F) except for Metco 310NS which can operate up to 480C (900F)
Al 9.5Si 20BN

Clad

 Metco 320NS -125 +38 µm (-120 mesh +400 mesh)
MSRR 9507/66		  
(Al 12Si) 40Polyester

Blend

 Metco 601NS -125 +11 µm (-120 mesh +11 µm)
Allied Signal EMS 57735 & FP5091
Allison EMS 38900
GE B50TF222 Class A
MSRR 9507/15
PWA 1349 & CPW 517
SNECMA DMR 33.087
Lycoming M3955
Volvo PM 819-30
WIMS 647 		Metco 320NS is also suitable for service temperatures to 480C (900F)

Al-Si-Polyester abradables are suitable for operating temperatures to 325C (617F)
(Al 12Si) 47Polyimide

Composite

 AMDRY 2000 Allison EMS 56767
PMI 1332		 AMDRY 2000 has a maximum service temperature of 350C (660F)
(Al 12Si) 40Polyester

Blend

 AMDRY 2010 -125 +11 µm (-120 mesh +11 µm)
Allied Signal EMS 57735
CPW 517
GE B50TF222 Class A & C
Lycoming M3955
Turbomeca LA 657		  

COBALT BASE ABRADABLES

Powder Type

Product

Nominal Particle Size and/or Comparable Specifications

Typical Properties and Applications
(Co 25Ni 6.5Al 0.5Y) 15Polyester 4BN

Spheroidal, Composite

 Sulzer Metco 2043 -75 +11µm (-200 mesh +11 µm) High temperature abradable suitable for temperatures up to 700C (1300F)

Abradable coating operating temperatures up to 650C (1200F)

NICKEL BASE ABRADABLES

Powder Type

Product

Nominal Particle Size and/or Comparable Specification

Typical Properties and Applications
Ni 14Cr 8Fe 5.5BN 3.5Al

Clad

 Metco 301C-NS


Metco 301NS

 -125 +45 µm (-120 +325 mesh)
MSRR 9507/10

-125 +45 µm (-120 +325 mesh)
Allison EMS 56730
Allied Signal FP5045 Type XX
PWA 1342
SNECMA DMR 33.085
Lycoming M3970

 High quality abradable coatings for use in the compressor section of jet engines
Ni 25Graphite

Clad

 Metco 307NS


Metco 307NS-2

Metco 307NS-3

 -90 +30 µm (-170 mesh +30 µm)
PWA 1352-1
Allied Signal FP 5045 Type XII
Volvo PM 819-41

-90 +20 µm (-170 mesh +20 µm)
MSRR 9507/6

-90 +30 µm (-170 mesh +30 µm)
GE B50TF52 Class B
SNECMA DMR 33.084

 Operating temperatures up to approximately 480C (900F)
Ni 15Graphite

Clad

 Metco 308NS



Metco 308NS-1


Metco 308NS-3

 -90 +30 µm (-170 mesh +30 µm)
Allied Signal FP5045AB Type XI
PWA 1352-2

-90 +30 µm (-170 mesh +30 µm)
Allison EMS 56755

-90 +30 µm (-170 mesh +30 µm)
GE B50TF53 Class B
MSRR 9507/16
Volvo PM 819-34

 Self-lubricating, can be used for friction reducingbearings
Ni 20Graphite

Clad

 Metco 309NS-3 -106 +45 µm (-140 +325 mesh)
GE B50TF172 Class A
VolvoPM 819-45		  
Ni 4Cr 4Al 21Calcined Bentonite Clay

Clad

 Metco 312NS -150 +45 µm (-100 +325 mesh)
Allied Signal FP5045AB, Type XXV
GE B50TF232
Volvo PM 819-54
MSRR 9507/45
PWA 1393		 Bentonite containing materials are suitable for higher operating temperatures, to 815C (1500F)
Ni 4Cr 4Al 21Calcined Bentonite

Clad

 Metco 314NS -150 +75 µm (-100 +200 mesh)
MSRR 9507/54		  

COPPER BASE ABRADABLES

Powder Type

Product

Nominal Particle Size and/or Comparable Specifications

Typical Properties and Applications
Aluminum Bronze Alloy 10 Polyester

Blend

 Metco 605NS -125 +11µm (-120 mesh +11 µm)
MSRR 9507/40
Lycoming M3964
GE A8Y5		 Abradable coating operating temperatures up to 650C (1200F)
Aluminum Bronze Alloy 14 Polyester

Clad

 Metco 610NS -125 +11 µm (-120 mesh +11 µm)
Allied SignalEMS 57728 		 

PLASTICS

Powder Type

Product

Nominal Particle Size and/or Comparable Specification

Typical Properties and Applications
Polyester

Reactor Product

 Metco 600NS



Metco 600NS-1

 (-125 +325 mesh)
MSRR 9507/64
Technetics RM-1050

-150 +45 µm (-100 +325 mesh)
PWA 36097D

 Low friction, self-lubricating coating

Suitable for light compressive loading

Maximum service temperature 325C (617F)

PURE METALS

Powder Type

Product

Nominal Particle Size and/or Comparable Specification

Typical Properties and Applications
Al 99%
Spheroidal, Gas Atomized		 Metco 54NS-1




Metco 54NS

 -75 +45 µm (-200 +325 mesh)
GE B50TF57 Class A
MSRR 9507/13
PWA 1320
Jet Avion JA 1320
Volvo PM 819-23

-90 +45 µm (-170 +325 mesh)
Allied Signal EMS 57743
Allison EMS 38850
PWA 1320 & CPW 220
SNECMA DMR 33.012
USAF 67A 60753A
Boeing BMS10-67, Type VII
Vought207-2-402

 Corrosion resistant in coastal and industrial atmospheric conditions

Good electrical and thermal conductivity

Relatively soft and ductile, can be used to repair aluminum and magnesium base alloy parts

Non-magnetic, can be used for electromagnetic shielding
Cu 99%
Spheroidal, Gas Atomized		 Metco 55 -90 +45 µm (-170 +325 mesh)
MSRR 9507/11
Rockwell Int. RB0170-251		 Good electrical and thermal conductivity. Used in the paper and printing industry to resist the corrosive effects of inks.

Can be used for build-up and repair of copper base alloys
Cu 99%
Spheroidal, Gas Atomized		 Diamalloy 1007 -88 +31 µm Non-magnetic, can be used for electromagnetic shielding
Mo 99.5%
Spheroidal,
Agglomerated and Densified		 AMDRY 313X -90 +37 µm (-170 +400 mesh)
Allison EMS 56705
MSRR 9507/19
PWA 1313
Lycoming M3953
CPW 213 Amend. 1		 Tough and hard, with excellent sliding properties and galling resistance; good emergency running properties

Fret resistant

Resistant to electric arc erosion

High density coatings are possible
Mo 99.%
Sintered, Crushed		 Metco 63NS -75 +45 µm (-200 mesh +45 µm)
Allison EMS 56705
Allied Signal EMS 57738
Chromizing Arizona BZ-003 Type 1
PWA 1313 & CPW 213
MSRR 9507/19
SNECMA DMR 33.017
Lycoming M3953
USAF 67A60753A
Volvo PM 819-13		 In oxidizing or atmospheric conditions, Mo should not be used above 340C (650F)

Used for pump parts, diesel engine fuel injectors, piston rings, synchronizing rings, press fits, valves, gears, cam followers and similar applications

Bonds well to steel
Ni 99.5%
Precipitated,
Spheroidal		 Metco 56C-NS


Metco 56F-NS

 -75 +45 µm (-200 +325 mesh)
MSRR 9513

-45 +11 µm (-325 mesh +11 µm)
PWA 1324 & CPW 224
USAF 67A60753A

 Can be used for salvage and build-up of nickel base alloy components which have been damaged or mis-machined

ALUMINUM BASE POWDERS

Powder Type

Product

Nominal Particle Size and/or Comparable Specification

Typical Properties and Applications
Al 12Si
Spheroidal,
Gas Atomized		 Metco 52C-NS -90 +45 µm (-170 +325 mesh)
Allison EMS 56766
Allied Signal EMS 57742
GE B50TF92 Class A
MSRR 9507/60
PWA 1335 & CPW 235
SNECMA DMR 33.027
Lycoming M3962
Volvo PM 819-35		 Salvage and build-up of parts made of aluminum, magnesium and their alloys

Good machined finish
Al 25Fe 7Cr 5Ni
Clad		 Metco 446 -106 +45 µm (-140 +325 mesh) Self-bonding, dense coatings

Good color match to aluminum and magnesium alloys

Excellent machinability
Al 12Si
Spheroidal, Gas Atomized		 AMDRY 355 -45 µm (-325 mesh)
PWA 1355		 For flame spraying and APS; AMDRY 355 is also suitable for VPS/LPPS

COBALT BASE POWDERS

Powder Type

Product

Nominal Particle Size and/or
Comparable Specification

Typical Properties and Applications
Co 25.5Cr 10.5Ni
7.5W0.5C
Water Atomized		 Metco 45C-NS




Metco 45VF-NS

 -75 + 45 µm (-200 +325 mesh)
MSRR 9507/3
PWA 1318 & CPW 218
SNECMA DMR 33.007

-45 +5 µm (-325 mesh +5 µm)
CP 6002
MSRR 9507/23
PWA 1316 & CPW 236
Lycoming M3963
Volvo PM 819-16

 Resists wear by abrasive grains, hard surfaces, fretting and particle erosion in high temperature environments between540-840C, (1000-1550F)
Co 32Ni 21Cr 8Al 0.5Y
Spheroidal, Gas Atomized		 AMDRY 995(C)



AMDRY 995(1)

AMDRY 995(4)

 -75 +45 µm (-200 +325 mesh)
MSRR 9507/47
Allied Signal EMS 57741 Grade A
Turbomeca LA 657 PE1 Ind. 0

-37 +5 µm (-400 mesh + 5 µm)
MSRR 9537/1
SNECMA DMR 33.095

-90 + 45 µm (-170 mesh +45 µm)
GE B50TF195, Class A
Howmet CD 1128
Allied Signal EMS 57741 Grade B

 For demanding aerospace applications, these powders are usually sprayed by VPS/LPPS and subsequently heat treated to produce dense, high quality coatings

The coarser size ranges can also be sprayed by air plasma

AMDRY CoCrAlY and CoNiCrAlY alloys are used for protective plasma spray coatings in hot corrosive or oxidizing environments up to approximately 850C (1560F) for the APS coatings and approximately 1050C (1920F) for heat treated VPS coatings
Proprietary MCrAlY’s
Spheroidal, Gas Atomized		 AMDRY 345 PWA 1348-2 Used as hot corrosion and oxidation resistant bond coat; for example, in a thermal barrier coating (TBC) system
Co Ni Cr WC
Spheroidal, Gas Atomized		 AMDRY X40


AMDRY MM509

 -106 +37 µm (-140 +400 mesh)
GE B50TF185 Class A

-45 +5 µm (-325 mesh +5 µm)
PWA 1185-2
Howmet MS 1068

Primarily used for surface restoration of worn or damaged parts, e.g. combustors, airfoils, blades and vanes in the gas turbine industry

This material can be utilized as a filler material when mixed with an Activated Diffusion alloy (see Activated Diffusion Section).
Co 28Mo 8Cr 2Si
(Similar to Tribaloy* 400)
Water Atomized		 Metco 66F-NS -45 +15 µm (-325 mesh +15 µm)
Allison EMS 56712
Allied Signal EMS 52432 ClassCL. XVI
GE B50TF155 Class A		 Coatings have high temperature capability of 760C (1400F), low coefficient of friction and good corrosion resistance
Co 28Mo 17Cr 3Si
(Similar to Tribaloy* 800)
Water Atomized		 Metco 68F-NS-1 -45 +11 µm (-325mesh +11 µm)
Allied Signal EMS 52432 Class XV
GE B50TF190 Class A
Volvo PM 819-15		 Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids; oxidizing environments, such as ferric chloride and nitric acid; and non-oxidizing environments, such as phosphoric and acetic acid, and salt water
Co 28Mo 17Cr 3Si
(Similar to Tribaloy* 800)
Water Atomized		 Diamalloy 3001 -45 +5.5 µm (-325 mesh +5.5 µm) Excellent sliding wear resistance combined with good hot corrosion resistance and moderate oxidation resistance, at temperatures up to approx. 800C (1470F)
Co 28Mo 8Cr 2Si
(Similar to Tribaloy* 400)
Spheroidal, Gas Atomized		 Diamalloy 3002NS -45 +5.5 µm (-325 mesh +5.5 µm) Particularly suitable where lubrication is low or non-existent

* Tribaloy is a registered trademark of Deloro Stellite Inc.

COPPER BASE POWDERS

Powder Type

Product

Nominal Particle Size and/or Comparable Specification

Typical Properties and Applications
Cu 9.5Al 1Fe
Aluminum Bronze
Spheroidal,
Gas Atomized		 Metco 51NS



Metco 51F-NS

 -125 +45 µm (-120 +325 mesh)
GE B50TF161 Class A
MSRR 9507/24

-53 +11 µm (-270 mesh +11 µm)
Boeing BMS 10-67, Type II
GE B50TF161 Class B
MSRR 9507/29
PWA 1378
SNECMA DMR 33.092

 Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running properties

Can be used for build-up and repair of copper base alloy parts
Cu 9.5Al 1Fe
Aluminum Bronze
Spheroidal,
Gas Atomized		 Diamalloy 1004 -45 +15 µm (-325 mesh +15 µm) Easily machined

Melting Temperature1040C (1900F)
Cu 10Al
Aluminum Bronze
Clad		 Metco 445 -106 +45 µm (-140 +325 mesh)
Allison EMS 56753
Allied Signal FP5045, Type XVII
MSRR 9507/38		 Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and compressor air seals
Cu 38Ni
Spheroidal,Gas Atomized		 Metco 57NS
 -75 +45 µm (-200 +325 mesh)
GE B50TF42 Class A
PWA 1369
SNECMA DMR 33.015
Volvo PM 819-42		 Coatings are very dense with low porosity and oxide content
Cu 11.5Al 1.5Fe
Clad		 AMDRY 4300 -125 +45 µm (-120 +325 mesh)  
Cu 36Ni 5In
Spheroidal, Gas Atomized

Cu 36Ni 5In
Speroidal, Gas Atomized

 AMDRY 500F



AMDRY 500C






Metco 58NS

 -45 +11 µm (-325 mesh +11 µm)
GE B50TF72 Class B
MSRR 9507/55

-75 +45 µm (-200 +325 mesh)
GE B50TF72 Class A
MSRR 9507/31
SNECMA DMR 33.016
Westinghouse PD13445DB
Boeing BMS 10-67, Type XIV

-75 +45 µm (-200 +325 mesh)
GE B50TF72 Class A
MSRR 9507/31
Allied Signal EMS 52432 Class XXXII
SNECMA DMR 33.016

 Produces dense coatings with good resistance to galling and fretting

Typical applications include jet engine parts such as turbine blade roots


Melting Temperature1150C (2100F)

IRON BASE POWDERS

Powder Type

Product

Nominal Particle Size and/or Comparable Specification

Typical Properties and Applications
Fe 17Cr 12Ni 2.5Mo 1Si0.1C
(AI Si type 316 stainless steel)
Water Atomized		 Metco 41C -106 +45 µm (-140 +325 mesh)
MSRR 9507/26		 Premium grade austenitic nickel-chrome stainless steel

Coatings can be easily machined
Fe 17Cr 12Ni2.5Mo 1Si 0.1C
(AI Si type 316 stainless steel)
Water Atomized		 Diamalloy 1003 -45 +11 µm (-325 mesh +11 µm) Recommended for cavitation and low temperature erosion resistance
Fe 16Cr 2Ni 0.2C
(AI Si type 431 stainless steel)
Water Atomized		 Metco 42C -106 +45 µm (-140 +325 mesh) Corrosion resistant coating used mostly for repair and wear applications requiring a hard ground finish

The coatings may contain martensitic phases
Fe 10Cr 7Al 5Mo
3TiO2
Clad		 AMDRY 4742 -125 +45 µm (-120 +325 mesh) Corrosion resistance on blanket and impression cylinders for duplicators

Buildup applications on grindable corrosion-resistant steels

Abrasive resistance, adhesive wear resistance, and mild corrosion resistance on buildup applications of chrome plating

High bond strength, finishability, and hard surface wear resistance on forged cranked shaft mains and throws

Corrosion and abrasion resistance on hydraulic rod buildup and resurfacing applications
Fe 17Cr 11Mo 3Ni
3Si 3Cu 4B
Blend		 Diamalloy 1008 -45 +5.5 µm (-325 mesh +5.5 µm) Iron based hardfacing material developed for corrosive wear applications below 650C (1200F)
Fe 30Mo 2C
Blend		 Diamalloy 4010 -45 +5.5 µm (-325 mesh +5.5 µm) Developed as an alternative to hard chrome plating

Recommended to protect against abrasive grains, wear from hard bearing surfaces and fretting
Fe 18Mo 3C 0.25Mn
Clad		 Metco 350NS -90 +11 µm (-170 mesh +11 µm) Recommended for use as hard bearing surfaces with low coefficient of friction
Fe 3Al 3Mo 3C 0.1B
Clad		 Metco 449P -125 +45 µm (-120 +325 mesh) Recommended for salvage and build up of ferrous base substrates, such as crankshaft journals

High carbon "steel" composite
Fe 38Ni 10Al
Clad		 Metco 452
 -125 +45 µm (-120 mesh +325 mesh)
 Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal
Fe 37Ni 6Al
Clad		 AMDRY 959 -106 +45 µm (-140 +325 mesh) Machinable coatings which are oxidation resistant up to 815C (1500F)
Fe 35Ni 5Al 5Mo
Clad		 Metco 453 -125 +45 µm (-120 +325 mesh) Coatings are recommended for salvage and repair of components such as diesel firedecks and cylinder heads

MOLYBDENUM BASE POWDERS

Powder Type

Product

Nominal Particle Size and/or Comparable Specification

Typical Properties and Applications
Mo + 25(NiCrBSiFe)
Blend		 AMDRY 1371
 -90 +45 µm (-170 mesh +325 mesh)
Allied Signal EMS 52432 Class XIV		 Self-fluxing, produces coatings which have high wear resistance, a low coefficient of friction and good scuff resistance

Can be used for hardfacings, hard bearing surfaces and abrasive wear resistant coatings up to approx. 350C (660F)

Used in piston ring applications
Mo 3C
Agglomerated and Sintered		 Metco 64 -90 +45 µm (-170 mesh +325 mesh) Tough, hard, excellent sliding wear properties

NICKEL BASE POWDERS

Powder Type

Designation

Nominal Particle Size and/or Comparable Specification

Typical Properties and Applications
Ni 20Cr
Water Atomized		 Metco 43C-NS









Metco 43F-NS






Metco 43VF-NS

 -106 +45 µm (-140 +325 mesh)
Allison EMS 56760
Boeing BMS 10-67, Type VI
GE B50TF40 Class A
Motoren & Turbinen Union MTS 1050
MSRR 9507/8
PWA 1315, CPW 215
SNECMA DMR 33.078

-53 +11 µm (-270 mesh +11 µm)
GE B50TF40 Class B
MSRR 9507/27
PWA 1317 & CPW 217
SNECMA DMR 33.079
CPW 217

-45 +5 µm (-325 mesh +5 µm)
PWA 1319
U.S. Military MIL-P-85856/20

 Coatings designed to resist oxidation and corrosive gases in temperatures to 980C (1800F)

Used to resist heat and prevent scaling of carbon and low alloy steels in hot atmospheres

Metco 43C-NS can be used as a bond coat under ceramic coatings
Ni 16Cr 8Fe
Water Atomized		 Metco 44 -106 +45 µm (-140 +325 mesh) Produces machinable "stainless" coatings which are useful for salvage and build-up applications on corrosion resistant steels, nickel, or nickel alloy substrates where high hardness is not required
Ni 14Cr 6Al 5Mo 2Co 1Ti 0.1Zr 0.01B
Spheroidal, Gas Atomized


Ni 19Cr 18Fe 5(Co Ta) 3Mo 2.5B 1Ti 0.5Al
Spheroidal, Gas Atomized

 AMDRY 7133

AMDRY 713C

AMDRY 718

AMDRY 718 Cl.B

 -45 µm (-325 mesh)

-90 +45 µm (-170 +325 mesh)
PWA 36118
AMS5391

-125 +45µm (-120 +325 mesh)
GE B50TF202 Class A
AMS 5832

-90 +45 µm (-170 +325 mesh)
GE B50TF202 Class B

 Designed for use on superalloys, especially Inconel® 718

*Oxidation and corrosion resistant up to approximately 1000C (1850F)
Ni 17Cr 6Al 0.5Y
Spheroidal, Gas atomized		 AMDRY 961 -106 +45 µm (-140 +325 mesh)
WIMS 654 Class A 		 
Ni 22Cr 10Al 1.0Y
Spheroidal, Gas atomized		 AMDRY 962 -106 +56 µm (-140 +270 mesh)
Allied Signal EMS 57737, Type II
GE B50TF162 & B50TF192, ClassCl. A
SNECMA DMR 33.090
Lycoming M3960
Turbomeca LA 657 Ed. 1 PD2 IND.0
WIMS 654 Class LASS B		 Coatings are usually used in aerospace applications and subsequently heat treated
Ni 25Cr 6Al 0.4Y
Spheroidal, Gas Atomized		 AMDRY 963 -75 +45 µm (-200 +325 mesh)
MSRR 9507/48
Allison EMS 56719		 Used as protective coatings in hot corrosive or oxidizing environments at high temperatures, e.g. to protect gas turbine blades or valve systems
Ni 31Cr 11Al 0.6Y
Spheroidal, Gas
Atomized		 AMDRY 964 -90 +37 µm (-170 +400 mesh)
Allied Signal EMS 52432 Class XXI
EMS 57737
LHM 3315		  
Ni 23Co 20Cr 8.5Al 4Ta 0.6Y
Spheroidal, Gas Atomized		 AMDRY 997 -37 µm (-400 mesh)
Turbomeca LA 657 PF1 Ind. 0
 Can be used as hot corrosion and oxidation resistant bond coats for thermal barrier coatings (TBC) of zirconia
Proprietary MCrAlY’s
Spheroidal, Gas Atomized		 AMDRY 365-2
AMDRY 365-1
AMDRY 373

AMDRY 386

 PWA 1365 & CPW387
-53 +45 µm (-270 +325 mesh)
PWA 1373

-45 +5.5 µm (-325 +5.5 µm)
PWA 1386-I
CD 1115

 The maximum operation temperature for the heat treated VPS coatings is approx. 850C (1560F)
Ni 21.5Cr 8.5Mo 3Fe 0.5Co
Similar to Inconel

625*
Spheroidal,
Gas Atomized

 Diamalloy 1005 -45 +11 µm (-325 mesh +11 µm) Superalloy powder intended for restoration of worn or mismachined Inconel 625 components
Ni 19Cr 18Fe 3Mo 1Co 1Ti
Similar to Inconel

718*
Spheroidal,
Gas Atomized

 Diamalloy 1006 -45 +11 µm (-325 mesh +11 µm) Superalloy powder intended for restoration of worn or mismachined Inconel 718* components
Ni 8.5Cr 7Al 5Mo 2Si 2B 2Fe 3TiO2
Clad		 Metco 442 -125 +45 µm (-120 +325 mesh)
Allied Signal FP5045, Type XXIII		 Hard, "stainless" type coatings with excellent wear resistance and very good corrosion and oxidation resistance

Coatings are self bonding and therefore do not require a separate bond coat
(NiCr) 6Al
Clad		 AMDRY 960
 -125 +37 µm (-120 +400 mesh)
PWA 1347
CPW 369
GE B50TF119 Class A
MSRR 9507/14
SNECMA DMR 33.018
Lycoming M3956
MTS 1077
 Plasma sprayed coatings are self bonding and are recommended for resistance to oxidation and corrosion in high temperatures. These coatings are also recommended for salvage and build up of worn or mismachined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as undercoats for ceramics
(NiCr)6Al
Clad		 Metco 443NS -125 +45 µm (-120 +325 mesh)
Allied Signal EMS 57748,
FP 5045 Type XVIII
GE B50TF119 Class A & GE B50A890
MSRR 9507/14
MTS 1077
PWA 1347 & CPW 369
SNECMA DMR 33.018
Lycoming M3956
Volvo PM 819-47
WIMS 646
Allison EMS 56772		 Thermospray coatings are not self bonding but can be used as abradable coatings, undercoats for ceramics or to resist oxidation and corrosion
Ni 9Cr 7Al 5.5Mo 5Fe
Clad		 Metco 444 -125 +45 µm (-120 +325 mesh)
Allison EMS 56762
Allied Signal EMS 52432, Class Cl. XXIX		 Coatings are self bonding, machinable and have excellent resistance to oxidation and corrosion
Ni 5Mo 5.5Al
Clad		 Metco 447NS -90 +45 µm (-170 +325 mesh)
Allied Signal EMS 57749,
FP 5045 Type XVI
Garrett EMS 52432 Class XIII
GE B50TF166 Class A
MSRR 9507/35
PC 110-265
Lycoming M3961
Volvo PM 819-24
WIMS 645
Allied Signal EMS 57749
Beloit Manhattan Z520		 General purpose material for producing medium hard coatings for hard bearing and wear resistance applications

Coatings are self bonding, extremely tough and capable of exhibiting good erosion and impact resistance
Ni 23Fe 16Cr 1.5Si
Gas Atomized		 Sulzer Metco 4538 -45 +16 µm (-325 mesh +16 µm)
GEB50TF290 Class A		 Heat and oxidation resistant coatings
Ni 5Mo 5Al
Spheroidal, Gas Atomized		 AMDRY 387 -90 +37 µm (-170 +400 mesh)
Allied Signal EMS 57749 Class 1,
EMS 52432 Class XIII		 Can be used to protect parts such as machine elements, bearing seats and valves
Ni 20Al
Clad		 Metco 404NS


 -90 +53 µm (-170 +270 mesh)
PWA 1321
GE B50TF33 Class A
MSRR 9507/4
SNECMA DMR 33.010
Volvo PM 819-21
Lycoming M3952
USAF 67A60753
Chromizing AZ BZ-003,Type 2
Allied Signal EMS 57746 Type II,
FP5045, Type II		 Dense coatings, resistant to oxidation and abrasion

For oxidation resistant bond coats which will operate at temperatures below 650C (1200F)

Ni 18Al
Clad		 AMDRY 955
 -125 +45 µm (-120 +325 mesh)
GE B50TF13 Class B		  
Ni 5Al
Clad		 AMDRY 956 -90 +45 µm (-170 +325 mesh)
Allied Signal EMS 57746 Type 1
Allison EMS 56757
GE B50TF56 Class A
MSRR 9507/5
MTS 1080 and MTL 116
PWA 1337 & CPW 247
SNECMA DMR 33.011
Turbomeca LA 657 Ed. 1 PA2 Ind. 0
Lycoming M3951
WIMS 644
Volvo PM 819-37		 Coatings are dense and resistant to oxidation and abrasion

Recommended for use as oxidation resistant bond coats which can be used up to 800C (1470F)

Ni 5Al
Clad		 Metco 450NS -90 +45 µm (-170 +325 mesh)
Allison EMS 56757
Boeing BMS 10-67 Type XII
Allied Signal FP 5045 XV, EMS57746 Type I
GE B50TF56 Class A
MSRR 9507/5
MTS 1080
PWA 1337 & CPW 247
SNECMA DMR 33.011
Lycoming M 3951
WIMS 644
Beloit Manhattan Z535		 AMDRY 956, Metco 450NS, Metco 480NS and Metco 450P are all self bonding and undergo an exothermic reaction during spraying, resulting in excellent bonding to the substrate

Metco 450P is a premium grade composite powder with excellent machinability
Ni 5Al
Spheroidal,Gas Atomized		 Metco 480NS
 -90+45 µm (-170+325 mesh)
GE B50TF56 Class B
MSRR 9507/5
PWA 1380 & CPW 490
Volvo PM 819-56
Allied Signal EMS 57746 Type I		 Typical applications include salvage and build up on machinable carbon steels and corrosion resistant steels, particle erosion resistant coatings on exhaust valve seats, and oxidation resistant coatings on exhaust mufflers and heat treating fixtures
Ni 5Al
Spheroidal, Gas Atomized		 Diamalloy 4008NS -45 +11 µm (-325 mesh +11 µm)
Allison EMS 39661
GE B50TF56 Class C		 Coatings offer wear and corrosion protection
Ni 4.5 Al
Clad		 Metco 450P -90 +45 µm (-170 +325 mesh)
MSRR 9507/43		 Coatings contain some amount of glassy (amorphous, microcrystalline) phases due to additions of refractory metals and metalloids
Ni 9.5Cr 2.5Si 1.5B 0.5Al
Blend		 Metco 451 -106 +22 µm (-140 +22 µm) Coatings are recommended for resistance to abrasive grains, particle erosion, cavitation resistance and salvage and build-up on grindable carbon and corrosion resistant steels
Ni17.5Cr 5.5Al 2.5Co 0.5Y2O3
Clad		 Metco 461NS -150 +22 µm (-100 mesh +22 µm ) Coatings are self bonding, oxidation and corrosion resistant

Recommended for salvage and repair, and as bond coats for thermal barrier coating systems
For use below 980C (1800F)
Ni 21.5Cr 8.5Mo 3Fe
0.5Co
Spheroidal, Gas atomized		 AMDRY 625 -90 +45 µm (-170 +325 mesh
 Used primarily for surface restoration of worn or damaged parts, e.g. airfoils, combustors, blades or vanes in the gas turbine industry

Similar to Inconel 625*

Ni 20Cr 10W 9Mo
4Cu 1C 1B 1Fe
Spheroidal,
Gas Atomized		 Metco 700 -125 +16 µm Coatings offer sliding wear and corrosion protection

High hot hardness

Coatings resist scuffing and galling
Ni 20Cr 10W 9Mo
4Cu 1C 1B 1Fe
Spheroidal,
Gas Atomized		 Diamalloy 4006 -53 + 11µm (-270 mesh +11 µm) Coatings contain glassy (amorphous, microcrystalline) phases due to additions of refractory metals and metalloids enhancing corrosion resistance

* Inconel is a registered trademark of INCO (International Nickel Company)

CERMET POWDERS

Powder Type

Product

Nominal Particle Size and/or Comparable Specification

Typical Properties and Applications
Al2O330(Ni 20Al)
Blend		 Metco 410NS -90 +15 µm (-170 mesh +15 µm)
GE B50TF64 Class A
SNECMA DMR 33.081
Volvo PM 819-31
 Coatings are denser, stronger, more abrasion and shock resistant than pure ceramics

Coatings are very hard and smooth
65 MgZrO3 26Ni 7Cr2Al
Blend		 Metco 441NS-1
 -90 +11 µm (-170 mesh +11 µm)
MSRR 9507/20		 Developed to be used as the intermediate coating in a three part graded coating system consisting of Magnesium Zirconate ceramic top coats and NiCr metallic bond coats.
MgZrO3 35NiCr
Blend		 Metco 303NS-1 -90 +11 µm (-170 mesh +11 µm)
MSRR 9507/28
PWA 1346		  

TUNGSTEN CARBIDE BASE POWDERS

Powder Type

Product

Nominal Particle Size and/or Comparable Specifications

Typical Properties And Applications

W2C 12Co
Fused

 Metco 71NS



Metco 71VF-NS




Metco 71VF-NS-1


Diamolloy 2003

 -125 +31 µm (-120 +31 mesh)
PWA 1302 & CPW 42
Volvo PM 819-02

-45 +5 µm (-325 mesh +5 µm)
AMS 7879
Boeing BMS 10-67, Type 1
MSRR 9507/41
Volvo PM 819-01

-45 +5 µm (-325 mesh +5 µm)
AMS 7879
Volvo PM 819-53
Recommended for PWA 257-1 coatings

-45 +5.5 µm (-325 mesh +5.5 µm)

 Resistant to abrasion and erosion




Good sliding wear resistance




Coatings are hard and dense, with good bond strengths




Good fretting resistance




Used for machine parts, pump housing, etc.




Do not use above 500C (930F) or in corrosive media
WC 12Co
Sintered		 Metco 72F-NS
 -45 +15 µm (-325 mesh +15 µm)
Allison EMS 56756
GE B50TF27 Class A
MSRR 9507/58
PWA AMS 7880
Volvo PM 819-25
W2C 12Co
Fused		 AMDRY 301





AMDRY 302

 -45 +5 µm (-325 mesh +5 µm)
AMS 7879
MSRR 9507/41
Lycoming M3970
PWA 1379-2

-125 +45 µm (-120 +325 mesh)
Allied Signal EMS 52432 Class IX
PWA 1302 & CPW 42
WC 12Co
Sintered		 Diamalloy 2004 -45 +5 µm (-325 mesh +5 µm)
75 (WC 12Co) 17.5 Ni 4.3Cr 1.0Fe 1.0Si 1.0B 0.2C
Blend		 Metco 1123 -75 +45 µm (-200 +325 mesh) Coatings have excellent erosion and abrasion resistance

Applications include induced draft centrifugal fan blades found in coal, oil and gas fired power plants
(WC 12Co) 38.8Ni 6Cr 1.5Fe 1.5Si 1.0B 0.7Al 0.5C
Blend		 Metco 439NS




Metco 439NS-2

 -63 +15 µm (-230 mesh +15 µm)
GE B50TF30 Class A
PWA 1322
Lycoming M3954

-90+15 µm (-170 mesh +15µm)

 As-sprayed coatings are partially fused and require no further fusing, which makes them ideal for use with substrates that can not tolerate the fusing temperatures required by the self-fluxing alloys

Coatings can be ground to very smooth Finishes
WC 17Co
Spray Dried/Sintered		 Metco 73F-NS-1




Metco 73F-NS-2


Metco 73SF-NS

 -53 +11 µm (-270 mesh +11 µm)
CFM International CP6004
GE B50TF167 Class A
SNECMA DMR 33.019
Volvo PM 819-52

-53 +11 µm (-270 mesh +11 µm)
MSRR 9507/1
Lucas Aerospace LA-M-093

-38 +5.5 µm (-400 mesh +5.5 µm)Allied Signal EMS57745 Type II Class 2 Gr. C
MSRR 9507/42
CFM International CP6004
Lucas Aerospace LA657/Ed.1 PL2 Ind.0

 Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels
WC 17Co
Spheroidal, Agglomerated and Densified		 AMDRY 983(0)


AMDRY 983(1)

 -53 +20 µm (-270 mesh +20 µm)
GEB50TF167 Class C
SNECMA DMR 33.019

-53 +10 µm (-270 mesh +10 µm)
GE B50TF167 Class A
MSRR 9507/1
CFM International CP6026

 Typical applications include mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans
WC 17Co
Spray Dried/Sintered		 Diamalloy 2005NS -45 +5.5 µm (-325 mesh +5.5 µm)
Boeing BMS10-67, Type 1
GE B50TF167 Class A
PWA 36331
Allison EMS 39660
Volvo PM819-63		 Used to protect against sliding wear, hammer wear, abrasion and fretting
WC 17Co
Spray Dried/Sintered		 Diamalloy 2006 -30 +5.5 µm Do not use above 500C (930F) or in corrosive media
WC 20Co
Sintered		 Metco 76F-NS
 -53 +11 µm (-270 mesh +11 µm) Coatings are very dense and can be applied up to 1.25 mm (0.050") thick

Suitable for combustion spraying
(WC 12Co) 25(Ni Base Superalloy)
Blend		 Sulzer Metco 5803 -45 +11 µm (-325 mesh +11 µm)